As their business became increasingly complex, Pompea was faced with the challenge of building the right mix of inventory needed to serve their retail channels. Pompea’s Supply Chain Group Manager, Andrea Galli, summarized the situation, “The complexity of our planning process was driven by the number of items, disparate needs of our different sales channels, strong seasonal demand, fashion changes and very restrictive capacity constraints.”
The bottom line: Their labor-intensive and time-consuming monthly planning process required up to 20 days to complete and was no longer acceptable. Something needed to change.
Pompea’s business had been characterized by multiple brands (Pompea, Roberta, Glamour), a range of products and, above all, different sales channels (retail, wholesale, foreign distributors). But these issues had become even more challenging as Pompea experienced a dramatic increase in brands and new products, like custom pajamas and accessories. The items to be managed now numbered in the tens of thousands, including size and color..
In addition, a significant portion of the firm’s collection was seasonal and non-repetitive.
Securing raw materials from Far East suppliers, factory production and warehousing logistics had also become more complex.
Finally, their market’s demand for improved delivery times and superior service levels had accelerated. Noting the critical need to improve product delivery to the retail channel, Pompea undertook a project to improve their planning processes with the following objectives:
The resulting advanced methodology for Sales, Inventory & Operations Planning allowed Pompea to meet the inventory needs of their retail channel.
These functions are supported and integrated by ToolsGroup’s SO99+, which calculates the sales forecast and determines the inventory targets needed to guarantee service level objectives. The new system analyzes demand variability and exploits the unique demand characteristics of each SKU to optimize replenishment. The master plan is then processed by Pompea’s J.D. Edwards MRP system.
Improvements in key metrics were impressive.
Concludes Galli, “We improved the process, timing and reliability of our forecasts with a structured procedure enabled by ToolsGroup. The results have gone beyond our expectations.”